A look inside a lab making the advanced fuel to power growing US nuclear energy ambitions

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By JONATHAN MATTISE and JENNIFER McDERMOTT

OAK RIDGE, Tenn. (AP) — Near signs that warn of radioactive risk at Oak Ridge National Laboratory, a half-dozen workers from the nuclear power company X-energy are making what appear to be gray billiard balls. Inside, they’re packed with thousands of tiny black spheres that each contain a speck of uranium enriched beyond what today’s power plants use.

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The United States is chasing a new age of nuclear power that banks on domestic production of reactor fuel like X-energy is making, and though the work at Oak Ridge is unfolding across just 3,000 square feet, X-energy and others are already revving up for big production.

President Donald Trump set a goal of quadrupling domestic production of nuclear power within the next 25 years, signing executive orders in May to speed up development. A new wave of advanced nuclear reactors could be operational around 2030.

But just like cars won’t run without gas, those plants won’t run without fuel. To expand nuclear energy long-term, the nation must maximize its nuclear fuel production, according to Trump.

In Oak Ridge, X-energy has broken ground on a massive, nearly $2 billion campus for a new fuel fabrication facility, the first in the United States in over half a century. The nuclear fuel company Standard Nuclear, also in Oak Ridge, aims to produce metric tons of fuel for advanced reactors. A supplier named Orano is likewise looking to build a multibillion-dollar uranium enrichment facility nearby.

“This is a unique time,” said Tyler Gerczak, Oak Ridge National Laboratory’s principal investigator for the cooperative with X-energy’s subsidiary TRISO-X. “The momentum is incredible.”

Making the ‘most robust nuclear fuel’

The Associated Press toured the lab where X-energy is making small amounts of fuel for testing. Anyone beyond a magenta-and-yellow chain that warns of radioactivity must wear gowns, two layers of gloves and radiation monitors. When they leave, they’re tested for radioactivity.

X-energy, a Maryland-based company, uses uranium to make so-called TRISO fuel — inside what’s known as “pebbles.” Those are the billiard balls. The Energy Department says it’s the most robust nuclear fuel on Earth because the particles cannot melt in a reactor.

At the lab, the first step is making a uranium cocktail that resembles dark yellow lemonade.

Uranium powder, in the form of triuranium octoxide, gets added to nitric acid, said Dan Brown, vice president of fuel development for TRISO-X. Then carbon and an organic solution are added. They have two glass containers set up — one wears a heated jacket, looking almost like a little sweater, that helps the uranium dissolve into the acid solution. The second cools the acid solution while the carbon source is added, which turns the mix near-black, he said.

At another station, in a long clear tube, the cocktail solidifies into small black spheres with a jellybean-like consistency. Those black balls, about the size of poppyseeds, then travel through machines under temperatures as high as 1,800 degrees Celsius to get protective carbon coatings — like candy dipping — that make them look like very tiny BBs.

X-energy uses graphite and other cohesive materials to bind 18,000 kernels together into a larger sphere. That gets coated in a final layer of graphite to seal the final pebble. In the end, it’s strong enough to withstand the weight of an SUV.

The pebbles will eventually give up their energy in the high-temperature gas-cooled nuclear reactor X-energy is developing, with about 220,000 pebbles per reactor, like gumballs in a gumball machine. When they exit the bottom, if energy remains, the pebbles will return to the top for another pass. Each one could be used about six times. X-energy also plans to make fuel products for other advanced reactor designs.

The national laboratory lends X-energy its expertise, research and high-tech equipment for analysis and will evaluate samples, as will some universities. Other samples are archived. Idaho National Laboratory received a batch for its advanced test reactor, Brown said.

Critics of building more nuclear reactors say they’re too expensive and riskier than other low-carbon energy sources.

“Without a substantial decrease in construction costs, it’s not worth the avoided greenhouse gas emissions,” said David Kemp, a Cato Institute policy analyst.

Kemp said Trump’s 25-year quadrupling goal is unrealistic because it would mean building nuclear reactors faster than ever. The United States lacks any next-generation reactors operating commercially and only two new large reactors have been built from scratch in nearly 50 years. Those two, at a Georgia nuclear plant, were completed years late and at least $17 billion over budget.

Working to ‘amp up’ domestic nuclear fuel production

Many next-generation reactors will use high-assay low-enriched uranium. It’s fuel that’s enriched to a higher level than traditional large nuclear reactors use, allowing the newer reactors to run longer and more efficiently, sit on smaller footprints and produce less waste, according to the Department of Energy.

There’s little of it made in the United States right now.

Only Russia and China currently have the infrastructure to make large amounts of high-assay low-enriched uranium. In the United States, Centrus Energy produced the nation’s first 20 kilograms of high-assay low-enriched uranium in more than 70 years in late 2023, to show it can produce limited quantities for commercial reactors.

A big takeaway from Trump’s executive orders is the need to “amp up” domestic production of nuclear fuel to reduce dependence on foreign sources and enable in the long term expansion of American nuclear energy, according to the Energy Department.

At the Nuclear Energy Institute trade association, Benjamin Holtzman, director of new nuclear, said he thinks the fuel will be ready for a new generation of U.S. nuclear reactors needed to meet the growing demand for electricity — if the right actions are taken now.

X-energy CEO J. Clay Sell said he hopes to help solve the fuel problem so it doesn’t hold back new reactor development. The Energy Department has awarded funding to X-energy. Amazon invested in X-energy too, and they’re collaborating to bring more than 5 gigawatts of new U.S. power projects online by 2039.

X-energy is the only one with an application before the U.S. Nuclear Regulatory Commission to license a new fabrication facility to transform enriched uranium into fuel products for nuclear reactors. Another applicant has asked to amend an existing license to make fuel for advanced reactors, according to the NRC. About five additional companies have told the NRC they are interested in making fuel for advanced reactors.

X-energy’s pilot lab at the National Laboratory started in 2016. The company now has 100 acres in Oak Ridge and growing for its nuclear fuel production complex.

The first factory could be operational by late 2027 or early 2028, capable at full operation of assembling enough fuel orbs to power 11 of its new-age reactors; a second by late 2029, with a capacity four times greater, said TRISO-X President Joel Duling.

“I’ve been through two or three ‘nuclear renaissances,’” Duling said. “This isn’t a renaissance. This is a game-changer.”

McDermott reported from Providence, Rhode Island.

The Associated Press’ climate and environmental coverage receives financial support from multiple private foundations. AP is solely responsible for all content. Find AP’s standards for working with philanthropies, a list of supporters and funded coverage areas at AP.org.

Astronomers capture the birth of planets around a baby sun outside our solar system

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By MARCIA DUNN, AP Aerospace Writer

CAPE CANAVERAL, Fla. (AP) — Astronomers have discovered the earliest seeds of rocky planets forming in the gas around a baby sun-like star, providing a precious peek into the dawn of our own solar system.

It’s an unprecedented snapshot of “time zero,” scientists reported Wednesday, when new worlds begin to gel.

“We’ve captured a direct glimpse of the hot region where rocky planets like Earth are born around young protostars,” said Leiden Observatory’s Melissa McClure from the Netherlands, who led the international research team. “For the first time, we can conclusively say that the first steps of planet formation are happening right now.”

This image provided by the European Southern Observatory on Tuesday, July 15, 2025, shows HOPS-315, a baby star where astronomers have observed evidence for the earliest stages of planet formation. (ALMA(ESO/NAOJ/NRAO)/M. McClure et al. via AP)

The observations offer a unique glimpse into the inner workings of an emerging planetary system, said the University of Chicago’s Fred Ciesla, who was not involved in the study appearing in the journal Nature.

“This is one of the things we’ve been waiting for. Astronomers have been thinking about how planetary systems form for a long period of time,” Ciesla said. “There’s a rich opportunity here.”

NASA’s Webb Space Telescope and the European Southern Observatory in Chile teamed up to unveil these early nuggets of planetary formation around the young star known as HOPS-315. It’s a yellow dwarf in the making like the sun, yet much younger at 100,000 to 200,000 years old and some 1,370 light-years away. A single light-year is 6 trillion miles.

In a cosmic first, McClure and her team stared deep into the gas disk around the baby star and detected solid specks condensing — signs of early planet formation. A gap in the outer part of the disk gave allowed them to gaze inside, thanks to the way the star tilts toward Earth.

They detected silicon monoxide gas as well as crystalline silicate minerals, the ingredients for what’s believed to be the first solid materials to form in our solar system more than 4.5 billion years ago. The action is unfolding in a location comparable to the asteroid belt between Mars and Jupiter containing the leftover building blocks of our solar system’s planets.

The condensing of hot minerals was never detected before around other young stars, “so we didn’t know if it was a universal feature of planet formation or a weird feature of our solar system,” McClure said in an email. “Our study shows that it could be a common process during the earliest stage of planet formation.”

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While other research has looked at younger gas disks and, more commonly, mature disks with potential planet wannabes, there’s been no specific evidence for the start of planet formation until now, McClure said.

In a stunning picture taken by the ESO’s Alma telescope network, the emerging planetary system resembles a lightning bug glowing against the black void.

It’s impossible to know how many planets might form around HOPS-315. With a gas disk as massive as the sun’s might have been, it could also wind up with eight planets a million or more years from now, according to McClure.

Purdue University’s Merel van ’t Hoff, a co-author, is eager to find more budding planetary systems. By casting a wider net, astronomers can look for similarities and determine which processes might be crucial to forming Earth-like worlds.

“Are there Earth-like planets out there or are we like so special that we might not expect it to occur very often?”

AP video journalist Javier Arciga contributed to this report.

The Associated Press Health and Science Department receives support from the Howard Hughes Medical Institute’s Department of Science Education and the Robert Wood Johnson Foundation. The AP is solely responsible for all content.

Jill Biden aide invokes Fifth to decline testimony in Republican investigation

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By MATT BROWN

WASHINGTON (AP) — A former senior aide to Jill Biden on Wednesday became the second person to invoke the Fifth Amendment and decline to answer questions from House Republicans who are investigating President Joe Biden’s mental state and use of the autopen while in office.

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Anthony Bernal, who previously served as chief of staff to former first lady Jill Biden, was subpoenaed for his testimony by the House Oversight Committee. He declined to answer questions, invoking the protections that prevent people from being forced to testify against themselves in government proceedings.

“Well, unfortunately, that was quick,” said Rep. James Comer, chair of the House Oversight Committee, after the deposition ended. “I believe the American people are concerned. They’re concerned that there were people making decisions in the White House that were not only unelected but no one to this day knows who they were.”

Bernal ignored questions from reporters as he entered and exited the House Oversight Committee’s hearing room on Capitol Hill. He was accompanied by his lawyer, Jonathan Su, who was a deputy White House counsel to the former president. Su in a statement provided to the committee noted that pleading the Fifth is not evidence of wrongdoing.

The former president has dismissed the inquiries as legally spurious. In a recent interview with the New York Times, Biden said that he delegated responsibilities when necessary as president but was actively involved and knowledgeable of all of his administration’s actions, including on granting clemency.

“I consciously made all those decisions,” Biden said.

Comer has sought testimony from nearly a dozen former Biden aides as he conducts his investigation, including former White House chiefs of staff Ron Klain and Jeff Zients; former senior advisers Mike Donilon and Anita Dunn; former deputy chief of staff Bruce Reed, former counselor to the president Steve Ricchetti, former deputy chief of staff Annie Tomasini and a former assistant to the president, Ashley Williams.

On Tuesday, Comer also subpoenaed Annie Tomasini, a former White House deputy chief of staff, to appear before the committee on July 18. She is the third former official to be subpoenaed by the committee.

Democrats have been dismissive of the Republican probe as mere political theater.

“They still look like losers,” said Rep. Jasmine Crockett, D-Texas, who sat in on Bernal’s committee deposition.

But many Republicans see the investigation as a top priority for their caucus and a politically salient issue for voters ahead of the midterm election. The Trump White House has launched its own probe into Biden’s age while Senate Republicans have also held hearings on the topic.

“This is corruption at the highest level, because if you cannot answer a simple question about Joe Biden’s capabilities, then that further demonstrates that he was not in charge of his administration,” said Rep. Byron Donalds, R-Fla., who sat in on Bernal’s deposition.

Donalds said “every member of the Biden administration, at this point, needs to be subpoenaed,” including Vice President Kamala Harris and Jill Biden.

Comer did not rule out seeking testimony from Harris or members of Biden’s family.

“We’re going to bring in everyone. We’re moving up the line,” Comer said. “We’ve started with the lower level staffers that we think were the ones that actually put the documents in the autopen and pressed power. Now we’re moving up to the people that we think told the staffers to use the autopen.”

“So we’ll we’ll see where that takes us,” Comer said. “But I think the possibility is very good that we’ll be asking members of the family to come in.”

Associated Press writer Michelle L. Price contributed reporting.

How climate change could force FIFA to rethink the World Cup calendar

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By GRAHAM DUNBAR and SETH BORENSTEIN

GENEVA (AP) — Soccer had a fierce reckoning with heat at the recently concluded FIFA Club World Cup in the United States — a sweltering preview of what players and fans may face when the U.S. co-hosts the World Cup with Mexico and Canada next summer.

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With temperatures rising worldwide, scientists warn that staging the World Cup and other soccer tournaments in the Northern Hemisphere summer is getting increasingly dangerous for both players and spectators. Some suggest that FIFA may have to consider adjusting the soccer calendar to reduce the risk of heat-related illnesses.

“The deeper we go in the decade, the greater the risk without considering more dramatic measures, such as playing in the winter months and/or cooler latitudes,” said Prof. Piers Forster, director of the Priestley Centre for Climate Futures in Leeds, England. “I’m getting increasingly worried that we are only one heatwave away from a sporting tragedy and I would like to see governing bodies lean into the climate and health science.”

Tournament soccer in June and July is a tradition going back to the first World Cup in 1930.

Since then, the three-month period of June, July and August globally has warmed by 1.89 degrees Fahrenheit, according to the U.S. National Oceanic and Atmospheric Administration. Meanwhile, European summer temperatures have increased by 1.81 degrees C. The rate of warming has accelerated since the 1990’s.

Summer temperatures in the northern hemisphere are heating up. (AP Digital Embed)

Climate scientists say that’s a factor that needs to be considered when playing high-intensity outdoor sports like soccer.

“If you want to play football for 10 hours a day, they’ll have to be the hours of the early morning and late evening,” climatologist Friederike Otto from Imperial College, London, told The Associated Press in an email, “if you don’t want to have players and fans die from heatstroke or get severely ill with heat exhaustion.”

FIFA adapts

Extreme heat and thunderstorms made an impact on FIFA’s newly expanded tournament for club teams. The Club World Cup was held in 11 American cities from June 14 to July 13.

FIFA adapted by tweaking its extreme heat protocol to include extra breaks in play, more field-side water, and cooling the team benches with air fans and more shade.

FILE – Palmeiras’ Vitor Roque sits on the side of the pitch in a cooling mist after being substituted during the Club World Cup round of 16 soccer match between Palmeiras and Botafogo in Philadelphia, Sunday, June 29, 2025. (AP Photo/Matt Slocum, File)

Still, Chelsea midfielder Enzo Fernández said the heat made him dizzy and urged FIFA to avoid afternoon kickoffs at the World Cup next year.

The global soccer players union, FIFPRO, has warned that six of the 16 World Cup cities next year are at “extremely high risk” for heat stress.

FIFA President Gianni Infantino addressed the heat concerns on Saturday, saying the handful of World Cup stadiums that are covered would be used for day-time games next year.

Extreme heat could become an even bigger challenge at the following World Cup in 2030, which will be co-hosted by Spain, Portugal and Morocco. Games are scheduled to be played in afternoons and early evenings from mid-June to mid-July. All three countries have already seen temperatures rise well above 100 Fahrenheit this summer.

FIFA downplayed the heat risk in its in-house evaluation of the 2030 World Cup bid, saying “weather conditions are difficult to predict with the current development in global and local climate, but are unlikely to affect the health of players or other participants.”

Heat exhaustion

The physical effects of playing 90 minutes of soccer in direct sunshine during the hottest part of the day can be severe and potentially result in hyperthermia – abnormally high body temperatures.

FILE – Al-Hilal manager Simone Inzaghi, left, uses water to cool down his player Renan Lodi during the Club World Cup group H soccer match between Real Madrid and Al Hilal in Miami, Fla., Wednesday, June 18, 2025. (AP Photo/Lynne Sladky, File)

“When players experience hyperthermia, they also experience an increase in cardiovascular strain,” said Julien Périard of the University of Canberra.

“If core temperature increases excessively, exertional heat illness can occur,” leading to muscle cramping, heat exhaustion, and even life-threatening heat stroke, he said.

Many sports events held in the summer adjust their start times to early morning or late night to minimize the risk heat-related illness, including marathons at the Olympics or track world championships. Morning kickoffs, however, are rare in soccer, where World Cup match schedules are often set with European TV audiences in mind.

It would be hard for FIFA to avoid day-time World Cup kickoffs given the packed match schedule as the number of participating teams increases from 32 to 48 in 2026.

Calendar rethink

Heat mainly becomes an issue when the World Cup is held in the Northern Hemisphere, because June and July are winter months in the Southern Hemisphere.

FILE – Soccer fans wait in line to enter Bank of America Stadium for a Club World Cup game, June 24, 2025, in Charlotte, N.C. (AP Photo/Erik Verduzco, File)

FIFA has stuck to its traditional June-July schedule for the men’s World Cup except in 2022 when it moved the tournament to November-December to avoid the summer heat in Qatar. Something similar is expected when neighboring Saudi Arabia hosts the tournament in 2034.

However, moving the World Cup to another part of the year is complicated because it means Europe’s powerful soccer leagues must interrupt their season, affecting both domestic leagues and the Champions League.

FIFA didn’t respond to questions from AP about whether alternate dates for the 2030 and 2034 World Cups were being considered.

When and where to schedule the World Cup and other outdoor sports events is likely to become more pressing as the world continues to warm.

Athletes and even everyday people doing basic physical activities are now exposed to 28% more of moderate or higher heat risk in 2023 than they were in the 1990s, said Ollie Jay, a professor at the University of Sydney who has helped shape policy for the Australian Open in tennis.

FILE – Auckland City’s Gerard Garriga cools off under the sprinklers during a water break in the Club World Cup Group C soccer match between Auckland City and Boca Juniors in Nashville, Tenn., Tuesday, June 24, 2025. (AP Photo/George Walker IV, File)

“This is symbolic of something bigger,” said Michael Mann, a University of Pennsylvania climate scientist. “Not just the danger and inconvenience to fans and players, but the fundamentally disruptive nature of climate change when it comes our current way of life.”

Borenstein contributed from Washington, D.C.

AP soccer: https://apnews.com/hub/soccer